Many bobblehead lovers are curious as to how custom bobblehead is created and why it always takes weeks to produce one. In a advanced level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Prior to getting into information on each step, it is actually worth mentioning that this process described is designed for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step takes a mastery of hand sculpting skills. It is usually carried out by skillful artists, who routinely have years of experience doing hand sculpting based on provided photos or reference objects. It may take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for a less experienced artist it could take more than a day or two. As soon as the initial sculpting is completed, the customer will get the chance to review its photos. Making changes is pretty simple and easy , quick at this time. On the flip side, it will be more costly to request a big change with a later stage for the reason that whole sculpture should be rebuilt. Therefore, a consumer should look at the initial sculpture carefully if the bobblehead maker is seeking comments. In case you are unsure, you must ask for more photos or ask for clarification. By doing that, you could possibly spend more time upfront, but additionally, you will minimize your chance of needing to get the bobblehead reworked later and having to cover more. Also, the client should be aware that the custom bobblehead doll is generated based on submitted photos as opposed to a live person. Therefore, the expectation needs to be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the method through which the initial sculpture in the previous process will be utilized for basics to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will likely be placed on the surface of the initial sculpture. A soft silicone coating which takes the shape of the sports bobbleheads will likely be formed once the gel dries. Then, a plaster coating is going to be applied on the outside from the silicone coating. The plaster coating will end up a hardened cast after the drying process. Subsequently, the original sculpture will probably be taken out of the silicone coating. Following the preparation effort is done, melted resin will likely be injected to the emptied silicone coating to create the bobblehead. Because the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin from the desired shape before it really is solidified. After the resin becomes solid, it will probably be taken off by opening the plaster and peeling from the silicone coating. Right now, a raw bobblehead doll has been produced.
3. Polishing (someone to three working days)
A raw bobblehead is not willing to be painted. They have grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process can lead to poor painting afterwards. Polishing a bobblehead doll also needs a decent degree of craftsmanship. Because its shape and curvature will vary from a to another one, this method still can not be standardized and automated. Together with taking off the grease and smoothing the top, refining the raw bobblehead details manually might be necessary. As a result of tolerances stemming from the molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often must fine-tune the raw bobblehead after the initial polishing, and this process should be reiterated. Should it be determined that the defects should not be fixed, the complete raw bobblehead has to be scrapped.
4. Painting (one to three working days)
Painting is not really as simple as it looks to be. The first task would be to blend base colors to create colors the consumers desire. The quality of the blended colors is essential, as it features a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead could possibly have its unique colors, simply making the required colors with higher quality for custom wedding bobbleheads are often very time-consuming. Secondly, painting is performed utilizing the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on his or her clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, and that is a demanding task. Once paints are applied to a bobblehead doll for its head and the entire body, it can be assembled by using a spring with glue on both ends. Obviously, while using spring is what makes the bobblehead doll bobble.
Hopefully, presently, whoever finishes reading the above has received an improved knowledge of the standard technique of making a custom bobblehead doll. Having a better comprehension of the procedure, a consumer can better plan their next purchase of a custom bobblehead doll.